SMART MANAGEMENT FOR INDUSTRIAL ENVIRONMENTS
In industrial and manufacturing environments, managing cost complexity, operational continuity and workforce safety is essential for maintaining high productivity.
Data Controls addresses these challenges with comprehensive solutions that integrate heating, ventilation, lighting and security systems into a single automated management platform, optimising the operation of the facilities that support different production areas.
From HVAC control for energy efficiency to fire detection and access monitoring that records employee shifts, our technologies help ensure that production-support processes are monitored and maintained efficiently.
FOOD PRODUCTION
Food production requires precise control of every environment in which food is processed.
Even small changes in temperature or humidity can compromise product quality and cause significant losses. Data Controls provides innovative and reliable systems designed to operate continuously, 24/7.
With enteliWEB, for example, real-time alarms can be configured to monitor critical environmental conditions and enable immediate response to problems, helping prevent waste and protect product quality.
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CHEMICAL AND PHARMACEUTICAL SECTOR
Chemical and pharmaceutical environments require rigorous scientific control of production conditions, from continuous sample refrigeration and safe ventilation to pressure management and ventilation in complex spaces, including underground environments.
Data Controls can configure alarms and reports that help maintain required conditions with high precision, for example through WNS wireless temperature sensors that enable rapid reconfiguration of the temperature-monitoring network.
Our wireless technologies support fast reconfiguration of monitoring systems, providing reliability and flexibility without interrupting day-to-day operations.
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LOGISTICS
In logistics, correct storage conditions and operational security are fundamental.
Data Controls provides advanced systems for maintaining stable temperature and humidity in warehouses using integrated HVAC sensors.
Our access and monitoring systems record movement into and out of warehouses, providing control and helping protect stored goods. enteliWEB allows all these operations to be monitored and managed from a single interface.
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FAQ
Can alarm thresholds and automatic notifications be configured to prevent faults or interruptions to production continuity?
Yes. Data Controls supervisory systems allow custom alarm thresholds to be configured for the main monitored parameters, including temperature, humidity, pressure, airflow, HVAC-system status and environmental conditions within production areas. When a threshold is exceeded, the system generates automatic notifications for designated technical staff through the platform, email or integrated alerting systems. This supports rapid intervention before an anomaly develops into a fault or production stoppage.
In environments where microclimate conditions are critical to product quality or the preservation of sensitive materials, samples or processes, this functionality provides an additional level of protection and helps reduce the risk and cost of plant downtime.
How does energy-data analysis help reduce operating costs in energy-intensive processes?
In industrial environments, the most significant energy consumption is typically associated with HVAC systems, ventilation, refrigeration, lighting and auxiliary process systems. Our management and analytics platform collects and stores consumption data for each subsystem, making it possible to identify waste and inefficiencies that may not be visible from aggregate utility bills alone.
Consumption can be compared across departments, production lines or work shifts, with specific energy KPIs defined for each process and optimisation results measured over time. This turns energy data from back-office information into an operational tool for continuous improvement, supporting both cost reduction and corporate sustainability objectives.
How is access security managed in production areas with different risk levels and third-party personnel such as maintenance teams and suppliers?
The Data Controls access-control system can define separate authorisation profiles for employees, maintenance personnel, suppliers, visitors and temporary staff. Each profile can be restricted to the areas relevant to the user’s role — from warehouses and laboratories to production departments, technical rooms and administrative areas — and limited to specific time windows or work shifts.
Can the system support energy-audit activities through data, trends, reports and traceability?
The Data Controls platform collects, stores and makes plant energy data available in a structured form, including consumption by energy carrier, usage trends, anomalies, interventions and KPIs defined during the design phase. These data provide a solid information base for internal audits, energy-performance analysis and documentation supporting continuous-improvement programmes.
It is important to clarify that the system does not replace implementation of an energy-management system compliant with ISO 50001, which requires a broader organisational and procedural approach. However, it can directly support several fundamental requirements, including systematic consumption measurement, identification of significant energy uses, monitoring of optimisation results and the availability of verifiable data for audit activities.
In a facility operating 24/7, how is monitoring continuity supported during maintenance or platform updates?
Operational continuity is a fundamental design requirement in industrial environments. Data Controls systems can be designed with redundant architectures in which distributed controllers continue to operate independently even if communication with the central platform is temporarily interrupted, maintaining plant control and data collection.
Platform updates are planned and, where possible, carried out within time windows agreed with the client to minimise operational impact. Alarm management remains active during maintenance, and data that cannot be transmitted during an interruption is recovered and stored once communication is restored.
